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Car Seat Production Line (Oval Conveyor Type)
 
Technical Data
PU machine
High pressure machine 4 comp. mixhead system
Production method Continuous moving type by oval conveyor
PU injection Automatic pouring into open mould by industrial Robot
Mould carrier type 1) Open and close by hydraulic
2) Open and close by mechanical unit
3) Open and close by steel guide bar
Mould locking/ unlocking Auto. locking & unlocking by air unit
Mould carrier 20~ 36 carriers
Line size Approx. 30~43m(L) x 15m(W) x 5m(H)
Turn table speed Approx. 100~200mm/ sec, changeable type
The shot cycle time Approx. 10~15 sec
PU Curing time Approx. 4min
Heating unit 4 kw/h (2carrier/ one heating unit), Hot water by electric heating
Seat weight Approx. Min 310g~ Max 3,200g
Seat consists Front cushion and back
Rear cushion and back
 
The Consist of Seat Line
  • High pressure PU foaming machine, 4comp.& Mixing Head, DHVA 1220-4KSH
  • 3 sets machine tanks, 250 L
  • Industrial Robot
  • Electric control

Oval conveyor line
Mould carrier & Moulds
Mould open & close system
Mould heating system
Vacuum crushing machine
Safety system for working zone
Gas exhaust and duct system

 
Photos for PU Car Parts
 
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