485/B-2, GIDC Makarpura, Vadodara - 390 010, Gujarat, INDIA mail@polycraftpuf.com
ISO 9001:2008 Certified IPA National Award Winner +91 9377736711 / 9377736718

Technical Services & Aftermarket Support

Backed by over 100 years of combined polyurethane processing expertise and a multi-million rupees inventory of spare parts, Polycraftpuf provides rapid overhaul, dynamic test-bench calibration, and 24/7 technical assistance for ALL polyurethane machinery brands.

Mix-Head Repair & Overhaul (All Major OEM Brands)

The mixing head is the heart of your polyurethane processing line. Polycraftpuf offers comprehensive rebuild and remanufacturing services for L-Type, Straight, and Custom mix heads across all leading global brands: Polycraft, Cannon, KraussMaffei, Hennecke, EMB, and Korean mix heads.

  • Precision Honing & Lapping: Mixing chamber bore and cleanout nozzle refacing to micron tolerances.
  • New Pistons & Specialized Coatings: Replacement control and cleanout pistons treated with abrasion-resistant surface alloys.
  • Hydraulic Test-Bench Certification: Full dynamic pressure cycle testing at up to 200 bar prior to release.
  • 6-Month Factory Warranty: Every remanufactured mix head carries an operational warranty backed by our engineering team.
High Pressure Mix Head Exploded View
Cannon Mix Head Service EMB Mix Head Service Korean Mix Head Service
Pump Calibration Test Stand
Rexroth A2VK Pump Pump Rotation Pump Motor Assembly

Rexroth Metering Pump Overhaul & Flow Calibration

Axial piston chemical metering pumps operate under high continuous stresses (up to 250 bar). We provide complete overhaul, precision re-lapping, and dynamic flow test bench calibration for Bosch Rexroth A2VK12, A2VK28, A2VK55, and A2VK107 chemical metering pumps.

  • Component Inspection: Dimensional inspection of cylinder block, swashplate, rotary group, and pistons.
  • Original Spares: Replacement with authentic German seals, Viton O-rings, and heavy-duty shaft bearings.
  • Flow Test Bench Verification: Verified at 200 bar & 1450 rpm to verify volumetric efficiency (>96%).
  • Calibration Certificate: Accompanied by official test log certifying flow curve and pressure stability.

Magdrive Magnetic Coupling Retrofits

Eliminate isocyanate pump shaft leaks permanently! Conventional mechanical seals inevitably allow moisture ingress, leading to isocyanate crystallization, seal blowout, chemical leakage, and severe pump wear. The Magdrive Hermetic Magnetic Coupling isolates chemicals behind a static containment shell.

  • 100% Hermetic Seal: Zero dynamic shaft seal wear; eliminates toxic isocyanate emissions in the plant.
  • No Lube-Oil Flushing Cups Needed: Eliminates the messy, maintenance-heavy DOP/oil seal cups.
  • Direct Drop-In Retrofit: Mounts directly between standard B5 electric motors and Rexroth A2VK pumps.
  • Neodymium High-Torque Magnets: Delivers synchronous rotational torque up to 300 Nm without slip.
Magdrive 3D Cutaway
Magdrive Unit Magdrive Cross Section
Industrial Edge Filter System Edge Filter Technical Drawing

Industrial Self-Cleaning Edge Filters

Polyol and isocyanate raw materials often contain particulate contamination, polymeric agglomerations, or crystallites that cause catastrophic scoring in Rexroth metering pumps and mix head nozzles. Polycraftpuf edge filters provide continuous, self-cleaning filtration without media replacement.

  • Uninterrupted Production: External handle or motorized drive rotates scraper blades to dislodge particulates while running.
  • No Disposable Filter Cartridges: Heavy-duty triangular wire-wound or stacked disk elements last for years.
  • High Pressure & Viscosity Ratings: Engineered for pressures up to 50 bar and chemical viscosities up to 5000 cps.

Warranty Policy & Returning a Part (RMA Process)

Every remanufactured mix head and overhauled metering pump leaves our facility tested and warranted. When sending components for service or warranty evaluation, follow our streamlined Return Material Authorization procedure:

1. Obtain RMA Number

Contact our Vadodara service desk via phone or email to generate an authorized tracking RMA.

2. Flush & Package

Thoroughly flush chemical passages with solvent / plasticizer and plug all ports before crating.

3. Teardown Inspection

Our engineers disassemble and evaluate components within 24 hours of arrival and issue a formal report.

4. Test & Express Ship

Following rebuild and test bench sign-off, the unit is returned with calibration certification.