485/B-2, GIDC Makarpura, Vadodara - 390 010, Gujarat, INDIA mail@polycraftpuf.com
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Polyurethane Machinery & Systems

Explore our complete range of high-pressure Reaction Injection Molding (RIM) units, low-pressure foam dispensers, mobile spray proportioners, mixing heads, hydraulic daylight presses, and automated material handling systems.

High Pressure RIM POLYMAMIX High Pressure Metering Machine PM 40

POLYMAMIX 20 - 40 Series

Advanced Reaction Injection Molding (RIM) technology for molded automotive components, toys, PU panels, and sporting equipment in a compact, economical package.

Model:PM 40 / POLYMAMIX 20-40
Mixing Ratio:1:1 (Var: 1:5 to 5:1)
Output Capacity:4 - 36 kg/min
Pumps (Rexroth):12cc Axial Piston
Tanks (each):170 Liters Rated Jacketed
System Power:18 kW (without chiller)
High Pressure RIM POLYMAMIX 60-80 High Pressure Machine

POLYMAMIX 60 - 80 Series

High-throughput polyurethane foam machine engineered for medium-to-large molds, refrigeration panels, and automotive seating with automated PLC process control.

Model:POLYMAMIX 60 - 80
Mixing Ratio:1:5 to 5:1 Variable
Output Capacity:20 - 80 kg/min
Mix Head:PMLV 1218 or 1625 L-Type
Circulation:Low & High Pressure Hydraulic
Tanks (each):250 Liters with Agitator
High Pressure RIM POLYMAMIX 200 Heavy Duty Metering Machine

POLYMAMIX 200 High Output Unit

Heavy-duty high-pressure machine designed for continuous sandwich panel lines, large commercial refrigeration cabinets, and pipe insulation jacketing.

Model:POLYMAMIX 200
Output Capacity:Up to 200 kg/min
High Pressure Pumps:Rexroth A2VK55 / A2VK107
Magnetic Couplings:Optional Magdrive Hermetic
Day Tanks:500 Liters Jacketed with Level Control
Process Control:Color Touchscreen PLC
Low Pressure Dispenser LPG Low Pressure Gasket and Filter Machine

LPG Gasket & Filter Dispenser

Compact PUR mixing and dispensing unit for economic, ecological production of air/oil filter seals, control cabinets, lighting fixtures, and electrical connector gaskets.

Mixing Ratio:1:5 to 5:1 Variable
Storage Tanks:20 Liters S.S. Jacketed
Power Consumption:7.5 kW
Dispense Accuracy:± 0.5% Dynamic Precision
Mix Head:High Speed Dynamic Mechanical Stirrer
Low Pressure Series LP Series Low Pressure PU Foam Dispensing Machine

LP Series (LP 15 / 30 / 60 / 100)

Modular, low-maintenance dispensing machines with environmentally friendly hot-water flush or solvent rinse, precision metering gear pumps, and variable speed mixers.

Outputs:LP15 (1.5-15kg) | LP30 (3-30kg)
Heavy Outputs:LP60 (6-60kg) | LP100 (10-100kg)
Mixing Ratio:1:1 (Range: 1:5 to 5:1)
Tank Capacities:50L, 100L, 250L Jacketed
System Power:7.5 kW to 22 kW
Mobile Spray Unit FC 1650 Air Driven Spray Proportioner

FC 1650 Spray Proportioner

Cost-effective, air-driven mobile proportioner for spraying polyurethane foam in residential insulation, cavity fill, rim and band joists, and light industrial manufacturing.

Output:2 - 7 kg/min
Max Rated Pressure:1600 psi (110 bar)
Fluid Viscosity:250 - 1500 cps
Air Requirement:12 L/sec @ 7 bar
Electrical:230 V x 1 Ph x 50 Hz (8.7 kW)
Mobile Spray Unit HF 1600 Mobile PU Spray Unit

HF 1600 Mobile PU Spray System

Lightweight, compact electric/hydraulic proportioner package with heated hose assembly, PPM spray gun, and material transfer package for commercial insulation contractors.

Output Capacity:2 - 7 kg/min
Max Pressure:1600 psi (110 bar)
Viscosity:250 - 1500 cps
Electrical:440 V x 3 Ph x 50 Hz (18.6 kW)
Package Includes:Hose, PPM Gun, Supply Drum Pumps
Heavy Duty Spray / Polyurea HD 20/35 Heavy Duty Spray and Polyurea Proportioner

HD 20/35 High-Volume Proportioner

Strong performance in a reliable hydraulic system. Designed for high volume polyurethane & polyurea applications: large commercial roofs, wastewater treatment, pipe coatings, and tanks.

Output Runtimes:17.3 / 15.4 / 10.8 kg/min
Rated Pressure:138 / 172 / 240 bar (Up to 3500 psi)
Total Weight:260 kg
Dimensions:H=119cm, W=102cm, D=56cm
Electrical:440 V x 3 Ph x 50 Hz (18.6 kW)
Mixing Head PMLV L-Type High Pressure Mix Head

PMLV Series (L-Type Mix Heads)

High-pressure L-type mix heads with double piston design for laminar, splash-free flow in closed and open molds. Specialized surface treatments ensure extreme abrasion resistance.

PMLV 0812:50 ~ 430 g/sec
PMLV 1014:100 ~ 720 g/sec
PMLV 1218:130 ~ 1000 g/sec
PMLV 1625:300 ~ 1600 g/sec
Warranty:6-Month Factory Operational Warranty
Spray Gun & Straight Heads PPM Polyurethane Spray Gun

PMS Straight Heads & PPM Spray Gun

PMS-12, PMS-20, PMS-25 straight injection mix heads and PPM lightweight mobile spray guns for cavity filling, in-situ foam pouring, and surface insulation coatings.

Straight Series:PMS 12, PMS 20, PMS 25
Spray Gun:PPM Ergonomic Mobile Gun
Applications:Cavity Fill, Pipe Joints, Spray
Mechanism:Direct Impingement Mixing
Hydraulic Clamping Single Bed Hydraulic Press System 1D-1T

Single Bed Press (1D-1T System)

Trade-mark Polycraftpuf hydraulic press system with motorized platen tilting, pneumatic carriage ejection, and precision heating for sandwich panels and automotive mouldings.

Configuration:1 Daylight, 1 Table (1D-1T)
Tilting Angle:Up to 45° / 60° for Degassing
Platen Size:Custom up to 3000 x 1200 mm
Clamping Force:Hydraulic Cylinder Array
Hydraulic Clamping Double Bed Hydraulic Press System 2D-4T

Double Bed Press (2D-4T System)

Two daylights with four motorized shuttle tables. While one batch cures under hydraulic clamp, the operator demolds and prepares the alternating tables, doubling productivity.

Configuration:2 Daylights, 4 Tables (2D-4T)
Cycle Efficiency:100% Continuous Utilization
Heating:Water / Electrical Platen Control
Applications:Refrigerated Truck Panels, Cold Rooms
Multi-Daylight Presses Three Bed and Four Bed Multi Daylight Hydraulic Presses

3 & 4 Daylight Hydraulic Presses

High-volume sandwich panel pressing systems derived from standard hydraulic concepts, adapted to accept multiple overlapping daylight platens for massive output.

Configurations:3-Daylight (3 Bed) & 4-Daylight (4 Bed)
Platen Length:Up to 6.5 - 12.5 Meters
Hydraulic Synchronism:Rack & Pinion Equalizers
Pressure:Uniform High Specific Tonnage
Material Handling Rotary Turntable AUTOMOLDER System

Rotary Turntables & AUTOMOLDER

Smooth, continuous or high-accuracy indexing motion for “pour-on-the-fly” or stop-and-go molding of automotive headrests, steering wheels, and air filter gaskets.

Stations:6, 8, 12, 16, 24 Mold Stations
Motion Control:Continuous & Indexing Servo / VFD
Table Drive:Polycraft Proprietary Drive Software
Integration:Auto Mold Clamping & Robot Boom
Chemical Tank Farm Bulk Chemical Storage Tank System

Bulk Chemical Storage & Blending

Complete automated raw material storage system for Polyol, Isocyanate, and Blowing Agents. Includes suction headers, circulation pumps, nitrogen blanketing, and thermal jacket regulation.

Capacities:5,000 to 50,000 Liters Tanks
Material:Carbon Steel / Stainless Steel 304/316
Thermal Control:Dimple Jacketed Heating / Cooling
Dry Air / Nitrogen:Silica Gel Breathers / N2 Purge
Drum Transfer Drum Unloader and Chemical Transfer Pump

Drum Unloaders & Transfer Pumps

Pneumatic 2:1 ratio air-motor drum transfer pumps with all stainless steel wetted parts, Teflon packings and O-rings, ground lugs, and dry air breather for 200L chemical barrels.

Pump Ratio:Polycraft 2:1 Pneumatic Air Motor
Wetted Material:All Stainless Steel 316
Packings:Teflon Packings & Viton O-Rings
Safety:Integrated Static Grounding Lug
Footwear Industry PU Shoe Sole Dispensing Machine

PU Footwear & Shoe Sole Machines

Specialized low-pressure dispensing units for single-density and dual-density polyurethane shoe soles, slippers, and safety footwear with 180° swing boom and rotary conveyor.

Ratio Range:1:5 to 5:1 Changeable
Jacketed Day Tanks:200 kg Capacities
Solvent Tank:20 kg Stainless Steel
Boom & Swing:180° Motorized Swing Boom
Power (Machine/Line):10 kW (Dispenser) / 24 kW (Conveyor)
Precision Metering Pumps Rexroth A2VK Axial Piston Metering Pump

Rexroth A2VK Metering Pumps

High-pressure axial piston pumps for the precision metering of polyol and isocyanate. Superior metering accuracy, high repeatability, and manual or electronic rotary displacement control.

Models:A2VK12, A2VK28, A2VK55, A2VK107
Max Pressure:Up to 250 bar Working Pressure
Rotation:Clockwise / Anti-Clockwise Circuits
Drive Coupling:Standard or Hermetic Magdrive
Filtration Technology Industrial Edge Filter for Polyurethane Raw Materials

Industrial Edge Filters (Self-Cleaning)

Precision edge-gap filtration elements designed specifically for viscous polyol, isocyanate, and prepolymers. Cleans without interrupting production via manual or motorized scrapers.

Filtration Rating:50 to 250 Microns
Mechanism:Edge-Gap Continuous Scraper Cleaning
Body:High Pressure Cast Steel / Stainless Steel
Benefit:Protects Expensive Rexroth Pumps from Wear

Machine Specification Matrix

Detailed engineering parameters for low pressure and high pressure machine series.

LP-Series Low Pressure Machines

Model Ratio A:B Variation Range Output Min (kg/min) Output Max (kg/min) Tank Cap. (each) Power (kW) Weight (kg) Dimensions (mm)
LP 15 1:1 1:5 to 5:1 1.5 kg/min 15.0 kg/min 50 Liters 7.5 kW 575 kg 3300 × 3000 × 1100
LP 30 1:1 1:5 to 5:1 3.0 kg/min 30.0 kg/min 100 Liters 10.0 kW 650 kg 3700 × 3000 × 1500
LP 60 1:1 1:5 to 5:1 6.0 kg/min 60.0 kg/min 250 Liters 18.5 kW 1100 kg 4200 × 3200 × 1800
LP 100 1:1 1:5 to 5:1 10.0 kg/min 100.0 kg/min 250 Liters 22.0 kW 1200 kg 4500 × 3200 × 1800

High Pressure L-Type Mix Heads (PMLV Series)

Model Closed Mold Output (1:1 Ratio) Closed Mold Output (2:1 Ratio) Closed Mold Output (3:1 Ratio) Open Mold Output (g/sec)
PMLV 0812 50 ~ 430 g/sec 60 ~ 330 g/sec 70 ~ 290 g/sec 50 ~ 200 g/sec
PMLV 1014 100 ~ 720 g/sec 100 ~ 620 g/sec 110 ~ 540 g/sec 80 ~ 500 g/sec
PMLV 1218 130 ~ 1000 g/sec 130 ~ 900 g/sec 150 ~ 780 g/sec 130 ~ 500 g/sec
PMLV 1625 300 ~ 1600 g/sec 330 ~ 1200 g/sec 370 ~ 1060 g/sec 400 ~ 1000 g/sec