485/B-2, GIDC Makarpura, Vadodara - 390 010, Gujarat, INDIA mail@polycraftpuf.com
ISO 9001:2008 Certified IPA National Award Winner +91 9377736711 / 9377736718
India's 1st Indigenous High-Pressure PU Machine Manufacturer

Pioneering Polyurethane Processing Machinery Since 1996

From high-pressure metering units and multi-axis mix heads to complete automated turnkey production lines for automotive seating, continuous sandwich panels, and cold storage—Polycraftpuf delivers world-class engineering, reliability, and 24/7 service.

1996

Founded & Proven Engineering

500+

Installations Across Industries

100%

Indigenous R&D & In-House Precision

24/7

Rapid Support & Multi-Million Spares

High-Pressure Flagship ISO 9001:2008
POLYMAMIX High Pressure Metering Machine PM 40

POLYMAMIX Series (PM 40 / 80 / 200)

State-of-the-art high-pressure Reaction Injection Molding (RIM) technology for rigid, flexible, and integral skin polyurethane foam production.

Ratio A:B 1:5 to 5:1 Variable
Output 4 to 36+ kg/min
Tank Capacity 170 Liters Jacketed
Pressure System Axial Piston Hydraulics

ISO 9001:2008 Certified

Certified by Nimbus / IRQAO for world-class quality systems

IPA National Award Winner

Recognized by Indian Polyurethane Association for equipment excellence

UNDP ODS Phase-Out Partner

Active partner with United Nations Development Programme & MOEF

Multi-Million Spares Inventory

Genuine Rexroth pumps, mix-heads, and components in stock for rapid dispatch

High-Performance Polyurethane Machinery

Precision-engineered standalone machines and integrated plant setups designed to process rigid polyurethane foam, flexible foam, elastomeric RIM, viscoelastic memory foam, and protective coatings.

High Pressure POLYMAMIX High Pressure Metering Machine

POLYMAMIX Series (PM 40 / 80 / 200)

Advanced Reaction Injection Molding (RIM) technology for molded automotive seating, panels, and sports equipment with low operating cost.

Mixing Ratio:1:1 (Var: 1:5 to 5:1)
Output Capacity:4 - 36+ kg/min
Tank Capacity:170 Liters Jacketed
Total Power:18 kW
Low Pressure Low Pressure Gasket / Filter Machine LPG

LPG Gasket & Filter Metering Unit

Compact PUR mixing and dispensing unit for economic, ecological production of air/oil filter seals, control cabinets, and automotive gaskets.

Mixing Ratio:1:5 to 5:1
Storage Tanks:20 Liters
Drive Power:7.5 kW
Applications:Filters, Electrical, Gaskets
Low Pressure LP Series Low Pressure PU Foam Dispensing Machine

LP Series (LP 15 / 30 / 60 / 100)

Modular, low-maintenance dispensing machines with hot-water flush capable circulating mix heads and variable speed electric mixers.

Outputs:1.5 up to 100 kg/min
Tanks:50, 100, 250 Liters
Cleaning:Eco Solvent / Hot Water Flush
Power:7.5 to 22 kW
Mobile Proportioner FC 1650 Air-Driven Spray Proportioner

Spray & In-Situ Units (FC 1650 / HF / HD)

Air-driven and hydraulic mobile proportioners for residential insulation, pipe coatings, roofing, cavity fill, and polyurea applications.

Outputs:2 - 17.3 kg/min
Max Pressure:1600 psi (Up to 240 bar)
Air Supply:12 L/sec @ 7 bar
Mobility:Compact Mobile Heavy-Duty Frame
Mixing Technology High Pressure L-Type and Straight Mixing Heads

High Pressure Mix Heads (PMLV & PMS)

Precision-machined L-Type and Straight high-pressure mixing heads engineered from specialized alloys for laminar, splash-free pouring.

L-Type Series:PMLV 0812, 1014, 1218, 1625
Straight Series:PMS 12, PMS 20, PMS 25
Operating Output:50 up to 1600 g/sec
Warranty:6-Month Factory Warranty
Clamping & Presses Double Bed Hydraulic Press System 2D-4T

Hydraulic Presses & Clamping (1D to 4D)

Heavy-duty hydraulic clamping presses with tilting platen capability for sandwich panels, cold rooms, automotive bumpers, and custom fixtures.

Configurations:Single Bed (1D-1T), Double (2D-4T)
Multi-Daylight:3-Daylight & 4-Daylight Systems
Features:Motorized / Pneumatic In-Out Carriages
Platen Size:Up to 6000 x 1500 mm
View Complete Machinery Catalog & All Models →

Automated Turnkey Production Lines

We integrate every aspect of your production facility—from bulk tank farms and high-pressure metering to automated mold conveyors, robotics, ovens, and curing carousels.

Automotive Seating Oval Conveyor Line

Automotive Car Seat & Cushion Lines

High-efficiency continuous oval conveyor and turntable production lines for car seats, headrests, and motorcycle saddles with automatic mold opening/closing and heating tunnels.

Oval Conveyor (20 to 60+ stations) or Floor-Mounted Turntables
Dual density and integral skin capability
Precision temperature-controlled curing zones
View Line Engineering →
PU Continuous Sandwich Panel Line

Continuous PU / PIR Sandwich Panel Lines

Fully automated continuous double-belt lamination lines for insulated roof and wall panels, featuring roll forming, oscillating high-pressure foaming portal, and flying saw cross-cutter.

Continuous speeds up to 15-20 m/min
B1 & B2 Fire-resistant PIR formulation compatibility
Automated panel stacking and wrapping integration
View Line Engineering →
Cold Room and Commercial Refrigeration Lines

Cold Room & Refrigeration Panel Lines

Discontinuous multi-daylight hydraulic press lines for modular cold storage rooms, refrigerated truck bodies, and commercial chiller doors with high thermal insulation efficiency.

Up to 12.5 meter single press daylight lengths
Hot water / electrical platen temperature regulation
2+2 Daylights motorized loading shuttles
View Line Engineering →

Specialized Services, Overhauls & Spares

Our service division provides precision overhaul, testing, and spare parts not only for Polycraftpuf machinery, but for ALL major European, American, and Asian polyurethane equipment brands.

Mix-Head Repair & Precision Rebuild

Complete overhaul for L-Type and Straight mix heads from Polycraft, Cannon, KraussMaffei, Hennecke, and EMB. Precision grinding, new pistons, and leak-proof seals with 6-month warranty.

  • Fast turnaround to minimize plant downtime
  • Pressure & hydraulic test bench certification
  • Emergency loaner heads available
Explore Mix-Head Services →

Rexroth Metering Pump Overhaul

Authorized repair and calibration for Bosch Rexroth A2VK12, A2VK28, A2VK55, and A2VK107 high-pressure axial piston chemical metering pumps with dynamic flow calibration.

  • Cylinder block & control piston refacing
  • Volumetric efficiency verification at 200 bar
  • Original German seals and precision bearings
Explore Pump Services →

Magdrive Magnetic Coupling Retrofits

Hermetic magnetic coupling drives that eliminate isocyanate pump shaft leaks, prevent crystallization, eliminate packing gland maintenance, and ensure complete worker safety.

  • Zero shaft seal leaks permanently
  • Protects expensive metering pumps from dry run
  • Direct retrofit for Rexroth and KraussMaffei setups
Explore Magdrive Retrofits →

Factory Demonstrations & Video Gallery

Watch real high-speed dispensing, automotive line operations, continuous sandwich panel production, and spray foaming demonstrations recorded at our Vadodara works and client sites.

High Pressure PU Foam Machine Pouring

High Pressure PU Dispensing & Pouring

Laminar, high-velocity chemical injection in closed mould operation.

Automotive PU Seating Production Line

Automotive Car Seat Moulding Carousel

Continuous mould carriers and automatic robot dispensing setup.

PU Sandwich Panel Production Machine

PU Sandwich Panel Foaming & Lamination

High-precision double belt laminator producing insulated panels.

Watch All 18 Factory Machinery Videos →

Request Machine Specifications & Pricing

Speak directly with our senior polyurethane machinery engineers. We provide turnkey proposals, equipment configurations, and rapid commercial quotations within 24 hours.

Polycraftpuf Machine Pvt. Ltd.

Headquarters & Works

Plot No. 485/B-2 & 870/10, G.I.D.C. Makarpura,
Vadodara - 390 010, Gujarat, INDIA

Direct Telephone

Mobile: +91 9377736711 / +91 9377736718
Marketing: +91 7226071873
Landline: +91 265 2649401 / 2640514 / 3295097

Official Email

General: mail@polycraftpuf.com
Marketing: mkt1@polycraftpuf.com

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